Detailed introduction of powder mixing process

The powder mixing process of diamond saw blades is a key step in the manufacturing process of diamond saw blades, which is directly related to the cutting performance and service life of the saw blades. This process mainly involves the mixing of diamond powder and metal powder, as well as the addition of necessary additives to ensure that the saw blades have excellent abrasion resistance, impact resistance and cutting efficiency in the cutting process.

In the powder mixing process, high quality diamond powder and metal powder need to be prepared first. Diamond powder becomes the main cutting part of the saw blade due to its unrivaled hardness, while metal powder plays a role in supporting and fixing the diamond particles, and can also increase the toughness and crack resistance of the saw blade. The ratio and particle size selection of these two powders are strictly calculated and tested to ensure that the saw blade can maintain stable cutting performance and long service life during the cutting process.

In addition to diamond powder and metal powder, some additives, such as sintering aids and lubricants, can be added as needed to improve the sintering quality and cutting performance of the saw blade. The selection and addition of these additives also need to be accurately calculated and tested to ensure that they do not negatively affect the performance of the saw blade.

During the mixing process, professional mixing equipment, such as three-dimensional motion mixer, V-type mixer, etc., need to be used to ensure that the diamond powder and metal powder can be evenly mixed. Parameters such as mixing time, mixing speed and mixing temperature also need to be precisely controlled to avoid abrasion and deformation of the powder, and at the same time to ensure that the mixed powder has good fluidity and uniformity.

In conclusion, the powder mixing process of diamond saw blades is a delicate and complex process, which is directly related to the cutting performance and service life of saw blades. By precisely controlling the ratio of powder, mixing equipment and mixing parameters, high-performance and high-precision diamond saw blades can be manufactured to meet various cutting needs.