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High-frequency welding technology for saw blades

High-frequency welding process of diamond saw blades is an important manufacturing process, which ensures excellent performance and stability of the saw blades in the cutting process by firmly welding the diamond tips to the substrate. The following is a detailed introduction to the high frequency welding process of diamond saw blades: First, the principle of high-frequency welding High-frequency welding utilizes the principle of electromagnetic induction generated by high-frequency current, and the high-frequency current is transmitted to the cutter head and the substrate to be welded through the induction loop. Under the action of high-frequency current, the welding piece between the cutterhead and the substrate is rapidly melted, thus realizing the close connection between the cutterhead and the substrate. In this…

Introduction of furnace temperature in saw blade sintering

Temperature control during the sintering process of diamond saw blades is a crucial part of the process, which directly affects the cutting performance and service life of the blades. In order to ensure the sintering quality, the sintering furnace is usually divided into upper zone, middle zone and lower zone for more precise temperature control in different areas. Upper zone temperature: During the sintering process, the upper zone is usually located at the top of the sintering furnace and its temperature setting is relatively high. This is due to the fact that the upper zone is closer to the heat source and the natural tendency of hot air to rise to a higher temperature in this zone. The high temperatures…

Diamond Saw Blade Main Ingredients

Diamond saw blade is a high-performance cutting tool widely used in the processing of hard and brittle materials such as stone, concrete, refractory materials and non-ferrous metals. Its main components include the matrix, diamond particles and metal carcass, which together form the core structure of the saw blade, determining its excellent cutting performance and durability. The matrix is the main support structure of the diamond saw blade and is usually made of high-strength steel, such as 65Mn steel. Its role is to provide stable support and fixation to ensure that the saw blade can maintain the stability of the overall structure during use. The choice of substrate is crucial to the strength and rigidity of the saw blade, which directly…

Detailed introduction of powder mixing process

The powder mixing process of diamond saw blades is a key step in the manufacturing process of diamond saw blades, which is directly related to the cutting performance and service life of the saw blades. This process mainly involves the mixing of diamond powder and metal powder, as well as the addition of necessary additives to ensure that the saw blades have excellent abrasion resistance, impact resistance and cutting efficiency in the cutting process. In the powder mixing process, high quality diamond powder and metal powder need to be prepared first. Diamond powder becomes the main cutting part of the saw blade due to its unrivaled hardness, while metal powder plays a role in supporting and fixing the diamond particles,…

Cold press molding technology for diamond saw blades

The powder cold press molding production process of diamond saw blades is an advanced manufacturing process integrating high technology and exquisite craftsmanship, which is specially used to produce high-performance and high-precision diamond saw blades. The core of this process lies in the cold press molding stage of the powder, which not only determines the basic structure of the saw blade, but also directly affects the cutting efficiency, durability and overall performance of the saw blade. First, high-quality diamond powder and metal powder are selected as raw materials, which need to be strictly screened and proportioned to ensure that the saw blades have excellent abrasion resistance and impact resistance during the cutting process. The diamond powder is responsible for providing the…

Raw material selection and preparation

The selection and preparation of raw materials for diamond saw blades is a key step in the manufacture of high-performance saw blades. The following is a detailed analysis of the selection and preparation of raw materials for diamond saw blades: I. Raw material selection Diamond particles Diamond particles are the main cutting part of diamond saw blades, and their grade, particle size and concentration have an important influence on the cutting performance of saw blades. Grade: Select high-quality diamond particles to ensure that the saw blade has excellent wear resistance and cutting efficiency. Grain size: Select the appropriate diamond grain size according to the different cutting materials. The larger the grain size, the higher the cutting efficiency, but the wear…

Skill

High-frequency welding technology for saw blades

Introduction of furnace temperature in saw blade sintering

Diamond Saw Blade Main Ingredients

Detailed introduction of powder mixing process

Cold press molding technology for diamond saw blades

Raw material selection and preparation

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